STARTER (w/ Stop And Start System) > DISASSEMBLY

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1. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    A219728
  1. Remove the nut and disconnect the lead wire from terminal C.



    A219729
  1. Remove the 2 nuts and the magnet starter switch assembly from the starter drive housing assembly.



2. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY


    A219730E01
  1. Remove the cover from the housing.
    Text in Illustration 
    *1
    Cover



    A219731
  1. Using "TORX" socket wrench T25, remove the 2 through bolts.



    A219732E01
  1. While pressing the pinion gear toward the end frame through the starter drive housing assembly, remove the rubber seal from the housing.
    Text in Illustration 
    *1
    Rubber Seal

  1. Remove the starter yoke assembly, starter with clutch armature assembly and end frame from the starter drive housing assembly.



    A205241
  1. Remove the 2 screws and end frame.

    NOTICE:
    While holding down the lead wire, remove the starter commutator end frame.



3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    A030137
  1. Using a screwdriver, hold the spring back and disconnect the brush from the brush holder.

  1. Disconnect the 4 brushes, and remove the brush holder.



4. REMOVE STARTER WITH CLUTCH ARMATURE ASSEMBLY


    A199107
  1. Remove the starter with clutch armature assembly from the starter yoke assembly.



5. REMOVE PLANETARY GEAR AND WASHER


    A219733E01
  1. Remove the 3 planetary gears and washer from the starter center bearing clutch sub-assembly.
    Text in Illustration 
    *1
    Washer
    *2
    Planetary Gear



6. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    A219734E01
  1. Remove the starter center bearing clutch sub-assembly from the starter drive housing assembly.
    Text in Illustration 
    *1
    Starter Drive Housing Assembly
    *2
    Starter Center Bearing Clutch Sub-assembly



    A199103E02
  1. Remove the collar space from the starter center bearing clutch sub-assembly.
    Text in Illustration 
    *1
    Collar Space